WISEgap

 

Wireless miniature gap gages to measure accurately static and dynamically

 

 

Introduction

 

Applications

 

Concept

 

Software

 

 

Introduction

A breakthrough in gap measurement technology that eliminates clumsy feeler gauges, clay, calipers, mechanical gauges and thumbscrews for checking seals or gaps. Combining state-of-the-art wireless capability with a uniquely flexible and robust sensor design, WISEgap reduces cost at every step; from new car launches to everyday quality control.

 

Compared to traditional methods, WISEgap offers many advantages: Dynamic and static measurement modes, measurement accuracy of .1mm, flexible state-of-the-art wireless technology, and an unlimited gap measurement range.

Wireless technology adds extreme efficiency and flexibility to the WISEgap system. Any number of sensors can be used simultaneously without having a tangled mess of cables or having to purchase expensive additional data hubs.

 

Sensors never need to come back to us for recalibration. With the accompanying certified gage, which is traceable to national standards, the sensors can easily be re-calibrated at any time by the measurement operator in less than one minute.

 

"Measures the gap where on locations invisible for the eye..."

 

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Applications

The patented WISEgap system works across applications and industries, including …

  • Automotive - door, decklid, hood, and tailgate
  • Aerospace - closures, shimming
  • Fixtures - flush and gap

WISEgap's extreme flexibility already allows car manufacturers to combine sensors with formable templates and use them for 100% in-line verification of door gaps in under 15 seconds.

 

"Fast setup and results in no time..."

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Concept

With WISEgap you don't need different sensors for different tasks. You save even more because you can add any number of sensors to an existing system without adding the expensive data hubs required by alternative solutions. WISEgap is extremely robust and bundled with easy-to-use software to provide the fastest, most accurate and reliable results.

  • Number of wireless sensors between 0 and 100 in one system

  • Accuracy: +/- 0.1 mm

  • Measurement Range: 11mm

  • Gap Range: 5mm +

  • Shims available: 2.5mm, 5mm, 7.5mm, or Custom

  • Housing size: 30 x 15 x 5 mm

  • Dynamic Data Sample Duration: 32sec. at 2048Hz, 64sec. at 1024Hz...

  • Base station PC Interface: USB

 

"Simplicity is the innovation..."

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Software

The flexible but user friendly software allows anybody to measure and evaluate the gap with respect to the preset nominal values.

  • Color coding of the results: the user can notice any out of tolerance points.

  • Visual aid through pictures for locating the sensors on the body

  • Manages static as well as dynamic measurements

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